Foretravel Belts, Hoses, Filters, and Fluids

CUMMINS ISL05 – 400HP

2006 – 2007

Belts

Water Pump & Alternator – (Cummins) 3289930

Air Conditioner Compressor ——- (Gates) 9476

——————————————— (Dayco) 17476

Hydraulic Pump——————- (Gates) K080465

Filters

Air Filter ————————Donaldson P14-8043

————————————Fleetguard AF1838M

Primary Fuel Filter ————Fleetguard FS1003

Secondary Fuel Filter ——- Fleetguard FF5488

Oil Filter ————————–Fleetguard LF9009

Transmission Filter Kit ———Allison 29526898

Hydro-Hot———————————GAR-BAR-R

Vehicle Systems———————–FLE-120-100

Hoses

Upper Radiator Hose

Engine End ———————————–P35535

Radiator End———————————-P37548

——————————————- (Gates) 23562

Lower Radiator Hose

Radiator End———————————-P35980

Ell, Engine End – 2 1/4″ molded———P33614

Bypass Hose

Engine End ———————————–P06415

Cooler Hose

In ————————————————-P37298

—————————————— (Gates) 21472

Out ———————————————-P37267

—————————————— (Gates) 21400

Fluids

Oil—————————————————— 26 Qts

Use SAE Grade 15w40, API designation CI-4. SAE Grade 15w40 should be used for ambients +5°F and up. For consistent ambients below +5°F consult your Cummins “Operation and Maintenance Manual.”

Transmission —————————Transynd — 5 gl

Rear Axle – API Gear Oil GL-5, 85w140 – Dana 28 pts. Use API Gear Oil, GL-5, 85w140 for ambient temperatures consistently above -10°F. For temperatures consistently below -10°F, consult your Dana, “Roadranger Lubrication Manual”

Cooling System -Extended Life Coolant ——-15 gl. Use Extended Life Coolant/Antifreeze only

Hydraulic System –

— SAE Grade 15w40 motor oil —————- 23 qts

Replace filter and fluid every 25,000 miles. Use SAE Grade 15w40 motor oil, API designation CD, CD-II, or CE. Other symbols may appear in conjunction with the above.

Front Axle King Pins: Make sure tires touch the ground. DO NOT RAISE THE VEHICLE. Lubricate the kingpins through the grease fittings on the top and bottom of the knuckle. Apply lubricant until new lubricant comes from the thrust bearing seal and the upper shim pack.

All other fittings: May be lubricated in any position.

Automatic Adjusters on disc brakes: Lubrication should be left to qualified personnel.

CUMMINS ISM02 500hp

2006

Belts

Alternator (Cummins) ————- (Cummins) 3290155

A/C Compressor——————–(Cummins) 3288724

Filters

Air Filter—————————— Donaldson P14-8043

——————————————Fleetguard AF1838M

Coolant Filter ————————Fleetguard WF2027

Primary Fuel Filter –#6340 — #6364  Racor S3230P

Secondary Fuel Filter ————–Fleetguard FS1282

Oil Filter———————————Fleetguard LF9001

Transmission Filter Kit————— Allison 29526898

Aquahot Fuel Filter——————————-Gar-Bar R

Vehicle Systems —————————-FLE-120-100

Hoses

Upper Radiator Hose

Ell Engine End——————— 2 1/4″ x 16″ -P33614

Radiator End —————————————- P33614

Lower Radiator Hose

Radiator End —————————————- P35980

Engine End (water pump)———————— P37548

—————————————————(Gates) 23562

Bypass Hose ————————- 1″ x 10′ -P7000447

——————————————— (Gates) 4230-0150

Cooler Hose

In ——————————————————— P37298

—————————————————-(Gates) 21472

Out —————————————————— P37267

—————————————————(Gates) 21400

Fluids

Oil—————————————————- 36 -38 Qts

Transmission ——————————–Transynd – 7 gl

Aquahot ————————– Camco 15.5 gl (approx)

Rear Axle – API Gear Oil GL-5, 85w140 —– 28 pints

Cooling System -Extended Life Coolant ———-15 gl

Hydraulic System –

— SAE Grade 15w40 motor oil —————– 24.5 qts

CUMMINS ISX02 525hp

2006

Belts

Alternator (Cummins) ———- (Cummins) 3100189

———————————————(Gates) K120911

A/C Compressor (6340) ——-(Cummins) 3682687

A/C Compressor (6347) ——-(Cummins) 3682684

———————————————(Gates) K060637

Filters

Air Filter————————– Donaldson P14-8043

————————————–Fleetguard AF1838M

Coolant Filter ——————–Fleetguard WF2127

Primary Fuel Filter ————Fleetguard WF19765

Secondary Fuel Filter ———-Fleetguard FF2200

Oil Filter—————————–Fleetguard LF9001

Transmission Filter Kit———— Allison 29526898

Hydraulic Filter ———————Shroeder 14VZ10

Hoses

Upper Radiator Hose

Ell Engine End————– 2 1/2″ x 16″ -P35980

Radiator End ——————————— P37548

Lower Radiator Hose

Radiator End ——————————— P37548

Engine End (water pump)—————– P37548

——————————————–(Gates) 23562

Bypass Hose ——————- 1″ x 10′ -P7000447

————————————- (Gates) 4230-0150

Cooler Hose

In ————————————————- P37298

——————————————–(Gates) 21472

Out ———————————————– P37267

——————————————–(Gates) 21400

Fluids

Oil————————————————- 48 Qts

Transmission ———————–Transynd – 7 gl

Aquahot —————– Camco 15.5 gl (approx)

Rear Axle – API Gear Oil GL-5, 85w140 – 28 pints

Cooling System -Extended Life Coolant -15 gl

Hydraulic System –

— SAE Grade 15w40 motor oil ——- 24.5 qts

CUMMINS ISL03 – 400HP  U270 – U295

2005

Belts

Water Pump & Alternator ——- (Gates)K080690

————————————-(Cummins) 3289257

Air Conditioner Compressor ——- (Gates) 9476

——————————————– (Dayco) 17476

Hydraulic Pump——————- (Gates) K080465

Filters

Air Filter ————————Donaldson P14-8043

————————————Fleetguard AF1838M

Primary Fuel Filter ————Fleetguard FS1003

Secondary Fuel Filter ——- Fleetguard FF5488

Oil Filter ————————–Fleetguard LF9009

Transmission Filter Kit ———Allison 29526898

Hydro-Hot———————————-Racor R12T

Hoses

Upper Radiator Hose

Engine End ———————————–P35535

Radiator End———————————-P37548

—————————————— (Gates) 23562

Lower Radiator Hose

Radiator End———————————-P35980

Ell, Engine End – 2 1/4″ molded———-P33614

Bypass Hose

Engine End ———————————–P06415

Cooler Hose

In ————————————————-P37298

—————————————— (Gates) 21472

Out ———————————————-P37267

—————————————— (Gates) 21400

Fluids

Oil—————————————————— 26 Qts

Transmission —————————Transynd — 5 gl

Rear Axle – API Gear Oil GL-5, 85w140 –

Meritor 32 pints before 6310 – Dana 28 after 6309

Cooling System -Extended Life Coolant ——-15 gl

Hydraulic System –

— SAE Grade 15w40 motor oil —————- 23 qts

CUMMINS ISM02 450hp U320

2005

Belts

Alternator (Cummins) ———-(Cummins) 3290155

Air Conditioner Compressor (Cummins) 3288724

Filters: Cummins Cross Reference

Air Filter————————— Donaldson P14-8043

—————————————-Fleetguard AF1838M

Coolant Filter – Chemical Additive: NONE

Largest OD: 93.73 mm (3.69 in) Overall Height: 138 mm (5.433 in) Thread Size: 11/16-16 UN-2B

—————————————–Fleetguard WF2123

——————————————Cummins 3098690

—————————————————-NAPA 4084

Primary Fuel Filter ———————–Racor S3230P

Secondary Fuel Filter ————Fleetguard FS1282

Oil Filter——————————-Fleetguard LF9001 – Replaced by LF9080

Transmission Filter Kit————- Allison 29526898

Gold 4 inch Filter———————Allison 29540494

Gold 2 inch Filter———————Allison 29540493

High Capacity 4 inch Filter——–Allison 29545779

High Capacity 2 inch Filter——–Allison 29545776

Aqua-Hot Fuel Filter ———————–Racor R12T

Hoses

Upper Radiator Hose

Ell Engine End—————— 2 1/4″ x 16″ -P33614

Radiator End ————————————- P33614

Lower Radiator Hose

Radiator End ————————————- P35980

Engine End (water pump)——————— P37548

————————————————(Gates) 23562

Bypass Hose ———————- 1″ x 10′ -P7000447

—————————————– (Gates) 4230-0150

Cooler Hose

In —————————————————– P37298

————————————————(Gates) 21472

Out ————————————————— P37267

————————————————(Gates) 21400

Cummins ISC 8.3 – 350hp – U270 – U295

2001

Belts

Water Pump & Alternator —— (1) (Gates) K080680

——————————————(Cummins)3911620

Air Conditioner Compressor ——- (1) (Gates) 9476

————————————————-(Dayco) 17476

Hydraulic Pump——————- (1) (Gates) K080465

——————————————-(NAPA) 25-060450

Filters

Air Filter —————————–Donaldson P14-8043

——————————————Fleetguard AF1838M

Coolant Filter———————(1) Fleetguard WF2077

Primary Fuel Filter ——————– (1) RACOR R90P

Secondary Fuel Filter ——– (1) Cummins) 3800394

Oil Filter —————————-(1) Fleetguard LF3000

Transmission Filter Kit ———- (1) Allison 29526898

Hoses

Upper Radiator Hose

Engine End —————————————— P35535

Radiator End—————————————–P37548

————————————————–(Gates) 23562

Lower Radiator Hose

Radiator End—————————————- P35980

E11, Engine End 2 1/4″ molded—————-P33614

Bypass Hose

Engine End ——————————————P06160

———————————————-Gates 4230-0135

Cooler Hose

In ——————————————————–P37298

—————————————————-Gates 21472

Out——————————————————P37267

———————————————(1) (Gates) 21400

Fluids:

Oil—————————————————— 20 Qts

Transmission —————————Transynd — 5 gl

Rear Axle – API Gear Oil GL-5, 85w140 – 32 pints

Cooling System -Extended Life Coolant ——-15 gl

Hydraulic System –

— SAE Grade 15w40 motor oil —————- 23 qts

Service Intervals

Engine Oil & Filters:

Change every 10,000 miles or 6 months, whichever comes first.

(See Owners Manual for extended mileage intervals, but oil must be changed every 6 months regardless of mileage.) Use SAE 15w 40 API CE or CF-4

Fuel Filters: Every 6,000 miles

Transmission Oil & Filters: Initial at 5,000 miles, then every 25,000 miles or 18 months, whichever occurs first. Use Dexron II

Cooling System: Clean, flush, & refill every 2 years. Use pre-charge cooling system additive elements/filters. Have DCA level in coolant tested at every oil change

Coolant Filter: Supplemental additive element at each oil change.

Rear Axle: Initial at 1,000 miles, then yearly SAE 85W140 – API GL-5

Engine Air Filter: Check air restriction indicator daily. Replace filter when air restriction indicator locks to red or yellow diaphragm enter the red zone or yearly.

CUMMINS M11 450hp U320

1999

Belts

Alternator (Cummins) ———- (Gates) KO50340

————————————-(Cummins) 3028521

Air Conditioner Compressor ——- (Gates) 9440

——————————————–(Dayco) 17440

Filters:

Air Filter———————– Donaldson P14-8043

———————————–Fleetguard AF1838M

Coolant Filter ——————Fleetguard WF2123

Primary Fuel Filter ——————-WINN 200200

Secondary Fuel Filter ——–Fleetguard FS1000

Oil Filter————————–Fleetguard LF1000

Hydraulic Filters————–Donaldson 84101B

Transmission Filter Kit——— Allison 29526898

Gold 4 inch Filter————-Allison 29540494

Gold 2 inch Filter————-Allison 29540493

High Capacity 4 inch Filter—-Allison 29545779

High Capacity 2 inch Filter—-Allison 29545776

Hoses

Upper Radiator Hose

Ell Engine End————– 2 1/4″ x 16″ -P33614

Radiator End ——————————— P37548

——————————————-(Gates) 23562

Lower Radiator Hose

Radiator End ——————————— P37548

——————————————–(Gates) 23562

Engine End (water pump)—————– P37548

——————————————–(Gates) 23562

Bypass Hose ——————– 1″ x 7′ -P7000447

————————————- (Gates) 4230-0150

Cooler Hose

In ————————————————- P37298

——————————————–(Gates) 21472

Out ———————————————– P37267

——————————————–(Gates) 21400

Fluids

Oil———————————————————————————–36 – 38 Qts

Transmission ——-Dexron II or Dexron II / Mercon for ambient temperatures

-30°F and up —– 7 gl

Rear Axle – API Gear Oil GL-5, 85w140 ———————————– 32 pints

Cooling System -Extended Life Coolant —————————————16 gl

Hydraulic System — SAE Grade 15w40 motor oil ——————— 24.5 qts

Service Intervals

Change every 10,000 miles or 6 months, whichever comes first.

(See Owners Manual for extended mileage intervals, but the oil must be changed every 6 months regardless of mileage.) Use SAE 15w 40 API CE or CF-4

Fuel Filters: Every 6,000 miles

Allison Transmission recommends that customers use fluid analysis as the primary method for determining fluid change intervals. In the absence of a fluid analysis program, the fluid change intervals listed below should be used.

Transmission Oil & Filters: Initial at 5,000 miles, then every 25,000 miles or 18 months, whichever occurs first. Use Dexron II

Cooling System: Clean, flush, & refill every 2 years. Use pre-charge cooling system additive elements/filters. Have DCA level in coolant tested at every oil change

Coolant Filter: Supplemental additive element at each oil change.

Rear Axle: Initial at 1,000 miles, then yearly SAE 85W140 – API GL-5

Engine Air Filter: Check air restriction indicator daily. Replace filter when air restriction indicator locks to red or yellow diaphragm enter the red zone or yearly.

CUMMINS C8.3 – 325HP U270 – U295

1998

Belts

Water Pump & Alternator — (1) (Gates) K080605

—————————————(NAPA) 25-080605

Air Conditioner Compressor — (1) (Gates) 9465

——————————————-(NAPA) 25-9465

Hydraulic Pump————— (1) (Gates) K080465

—————————————(NAPA) 25-080465

Idler/belt tensioner———————(Gates) 38504

Filters

Air Filter ———————–Donaldson P14-8043

Coolant Filter————–(1) Fleetguard WF2071

Primary Fuel Filter ———— (1) RACOR S3202

———————————————-(NAPA) 3442

Secondary Fuel Filter — (1) Fleetguard FS1251

———————————————-(NAPA) 3472

Oil Filter ———————(1) Fleetguard LF3000

Transmission Filter Kit —- (1) Allison 29506337

Hoses

Upper Radiator Hose

Engine End ————————————— SC72044

Radiator End————————————– SC72043

Lower Radiator Hose

Radiator End————————————- SC72037

E11, Engine End 2″ molded –(Cummins) 3909389

Bypass Hose

Engine End —————————–(1) (Gates) 21729

Cooler Hose

In ——————————————-(1) (Gates) 21472

Out —————————————-(1) (Gates) 21400

Fluids

Oil—————————————————— 20 Qts

Transmission ——-Dexron II or Dexron II / Mercon

for ambient temperatures -30°F and up ——- 5 gl

Rear Axle – API Gear Oil GL-5, 85w140 – 32 pints

Cooling System -Extended Life Coolant ——-15 gl

Hydraulic System –

— SAE Grade 15w40 motor oil —————- 23 qts

Servive Intervals

Engine Oil & Filters: Change every 6,000 miles, 250 hours, or 6 months, whichever comes first Use 15W40 API CE/SG

Fuel Filter(s): Every 6,000 miles

Transmission Oil & Filters: Initial at 5,000 miles, then every 25,000 miles or 18 months, whichever occurs first Dexron II

Cooling System: Drain, flush, & refill every 2 years. Have DCA level in coolant tested at every oil change

Coolant Filter: Every 6,000 miles

Chassis Lube: Every 6,000 miles

2 Rear Axle: Initial 1,000-3,000 miles, then yearly. API GL-5 85W140

Front Oiling Hubs: Yearly. API GL-5 85W140

Engine Air Filter: Check air restriction indicator daily. Replace filter when air restriction indicator locks to red or yellow diaphragm enter the red zone or yearly.

CUMMINS C8.3 – 300HP U270 – U280 – U295

1997

Belts

Water Pump & Alternator ——- (1) (Gates) K080605

———————————————(NAPA) 25-080605

Air Conditioner Compressor ——– (1) (Gates) 9465

————————————————(NAPA) 25-9465

Hydraulic Pump——————– (1) (Gates) K080465

——————————————-(NAPA) 25-060450I

Filters

Air Filter —————————–Donaldson P14-8043

——————————————-Fleetguard AF954M

——————————————–Fleetguard AF1838

————————————————Baldwin PA3951

Coolant Filter——————–(1) Fleetguard WF2071

Primary Fuel Filter —————— (1) RACOR S3202

—————————————————-(NAPA) 3442

Secondary Fuel Filter ——— (1) Fleetguard FS1251

—————————————————-(NAPA) 3472

Oil Filter —————————(1) Fleetguard LF3000

Transmission Filter Kit ———- (1) Allison 29506337

Hoses

Upper Radiator Hose

Engine End ———————————————- (1) 2

Radiator End——————————————— (1) 2

Lower Radiator Hose

Radiator End——————————————— (1) 2

E11, Engine End 2″ molded —(Cummins) 3909389

Bypass Hose

Engine End —————————–(1) (Gates) 21729

Cooler Hose

In ——————————————-(1) (Gates) 21472

Out —————————————-(1) (Gates) 21400

Fluids

Oil—————————————————— 20 Qts

Transmission ——-Dexron II or Dexron II / Mercon

for ambient temperatures -30°F and up ——- 5 gl

Rear Axle – API Gear Oil GL-5, 85w140 – 32 pints

Cooling System -Extended Life Coolant ——-15 gl

Hydraulic System –

— SAE Grade 15w40 motor oil —————- 23 qts

Service Intervals

Engine Oil & Filters: Change every 6,000 miles, 250 hours, or 6 months, whichever comes first. Use 15W40 API CE/SG

Fuel Filter(s): Every 6,000 miles

Transmission Oil & Filters: Initial at 5,000 miles, then every 25,000 miles or 18 months, whichever occurs first. Dexron II

Cooling System: Drain, flush, & refill every 2 years. Have DCA level in coolant tested at every oil change

Coolant Filter: Every 6,000 miles

Chassis Lube: Every 6,000 miles

2 Rear Axle: Initial 1,000-3,000 miles, then yearly API GL-5 85W140

Front Oiling Hubs: Yearly API GL-5 85W140

Engine Air Filter: Check air restriction indicator daily. Replace filter when air restriction indicator locks to red or yellow diaphragm enter the red zone or yearly.

CAT 3126 – 300HP U280 & U295

1996 – 1997

Belts

Water Pump ————————- (1) (Gates) 9345

Alternator & A/C Compressor -(Gates) KO80700

Hydraulic Pump———————(Gates) KO80485

Filters

Air Filter ————————–Donaldson P14-8043

Coolant Filter—————–(1) Fleetguard WF2071

Primary Fuel Filter ———————– (Racor)R90P

Secondary Fuel Filter —————-(CAT) 1R-0751

Oil Filter ——————————— (CAT) 1R-0739

Transmission Filter Kit —— (1) Allison 29506337

Hoses:

Upper Radiator Hose

Engine End————————– (1) (Gates) 20882

Radiator End —————————————– (1) 2

Lower Radiator Hose

Radiator End ———————————————- 2

E11, Engine End——————- (1) (Gates) 21131

Bypass Hose

Both Ends From ——————- (1) (Gates) 21729

Cooler Hose

In —————————————- (1) (Gates) 21472

Out ————————————- (1) (Gates) 21472

Fluids

Oil————————————————————— 33 Qts

Transmission —————–Dexron II or Dexron II / Mercon

for ambient temperatures -30°F and up —————— 5 gl

Rear Axle – API Gear Oil GL-5, 85w140 ———— 32 pints

Cooling System -Extended Life Coolant —————-16 gl

Hydraulic System –

— SAE Grade 15w40 motor oil ————————– 23 qts

Service Intervals

Engine Oil & Filters: Change every 6,000 miles or by S.O.S. (Scheduled Oil Sampling), available at Cat Dealers Use SAE 15w 40 API CF-4

Fuel Filters: Every 6,000 miles

Transmission Oil & Filters: Initial at 5,000 miles, then every 25,000 miles or 18 months, whichever occurs first. Use Dexron II

Cooling System: Clean, flush, & refill every 2 years. Use pre-charge cooling system additive elements/filters. Have DCA level in coolant tested at every oil change

Coolant Filter: Supplemental additive element at each oil change.

Chassis Lube: Every 6,000 miles

2 Rear Axle: Initial at 1,000 miles, then yearly SAE 85W140 – API GL-5

Front Oiling Hubs: Yearly SAE 85W140 – API GL-5 Engine Air Filter: Check air restriction indicator daily. Replace filter when air restriction indicator locks to red or yellow diaphragm enter the red zone or yearly.

CAT 3176 – 365HP U300, U320

1996 – 1997

Belts

Alternator————————-(1) (Gates) K080645

Air Conditioner Compressor —-(1) (Gates) 9520

Hydraulic Pump —————-(1) (Gates) K080525

Filters

Air Filter————————- Donaldson P14-8043

Coolant Filter ————— (1) Fleetguard WF2071

Primary Fuel Filter(U300) ——-(1) (Racor) S3202

Primary Fuel Filter(U320C) —— (1) WINN HF180

Secondary Fuel Filter ————– (1) CAT 1R0712

Oil Filter——————————— (1) CAT 1R0716

Transmission Filter Kit ——- (1) Allison 29506337

Hoses:

Upper Radiator Hose

Engine End————————— (1) (Gates) 21131

Lower Radiator Hose

Radiator End ———————— (1) (Gates) 23562

E11, Engine End—————————————-(1)2

“x 7′ – 4230-0150

Cooler Hose

In —————————————- (1) (Gates) 21472

Out ————————————- (1) (Gates) 21400

Fluids

Oil————————————————————— 30 Qts

Transmission —————–Dexron II or Dexron II / Mercon

for ambient temperatures -30°F and up —————— 7 gl

Rear Axle – API Gear Oil GL-5, 85w140 ———— 32 pints

Cooling System -Extended Life Coolant —————-15 gl

Hydraulic System –

— SAE Grade 15w40 motor oil ————————– 24 qts

Service Intervals

Engine Oil & Filters: Change every 6,000 miles or by S.O.S. (Scheduled Oil Sampling), available at Cat Dealers Use SAE 15w 40 API CF-4

Fuel Filters: Every 6,000 miles

Transmission Oil & Filters: Initial at 5,000 miles, then every 25,000 miles or 18 months, whichever occurs first. Use Dexron II

Cooling System: Clean, flush, & refill every 2 years. Use pre-charge cooling system additive elements/filters. Have DCA level in coolant tested at every oil change

Coolant Filter: Supplemental additive element at each oil change.

Chassis Lube: Every 6,000 miles

2 Rear Axle: Initial at 1,000 miles, then yearlySAE 85W140 – API GL-5

Front Oiling Hubs: Yearly SAE 85W140 – API GL-5

Engine Air Filter: Check air restriction indicator daily. Replace filter when air restriction

CUMMINS M11 – 400HP  U300 – U320

1997

Belts

Alternator (Cummins)———————-3037425

Air Conditioner Compressor —- (1) (Gates) 9440

Filters

Air Filter ——————————-Donaldson P14-8043

Coolant Filter———————-(1) Fleetguard WF2070

Primary Fuel Filter(U320C)————-(1) WINN HF180

Secondary Fuel Filter ———- (1) Fleetguard FS1212

Oil Filter —————————–(1) Fleetguard LF3000

Hydraulic Filters————–Donaldson 84101B

Transmission Filter Kit ———– (1) Allison 29506337

Hoses

Upper Radiator Hose

E11,  Engine End(1) 2 1/4″ x 16″ -FT 33614 (72001)

Radiator End—————————–(1) (Gates) 23562

Lower Radiator Hose

Radiator End—————————–(1) (Gates) 23562

E11, Engine End ———————–(1) (Gates) 23562

Hoses: (M11)

Bypass Hose ———————-(1) 1″ x 7′ – 4230-0150

Cooler Hose

In ———————————————(1) (Gates) 21472

Out ——————————————(1) (Gates) 21400

Fluids

Oil—————————————————- 43 Qts

Transmission ——-Dexron II or Dexron II / Mercon

for ambient temperatures -30°F and up —– 7 gl

Rear Axle – API Gear Oil GL-5, 85w140 – 32 pints

Cooling System -Extended Life Coolant —16 gl

Hydraulic System –

— SAE Grade 15w40 motor oil ———- 24.5 qts

Service Intervals

Engine Oil & Filters: Change every 10,000 miles or 6 months, whichever comes first. (See Owners Manual for extended mileage intervals, but oil must be changed every 6 months regardless of mileage.) Use SAE 15w 40 API CE or CF-4

Cummins: Use SAE Grade 15w40, API designation CE/SG or CF-4. API designation CC/CD or CD/SF may be used when CE is not available, but the lubricating oil change interval must be reduced. The CE designation may be used in conjunction with other symbols. SAE Grade 15w40 should be used for ambients +5°F and up. For consistent ambients below +5°F consult your Cummins “Operation and Maintenance Manual”.

Fuel Filters: Every 6,000 miles

Transmission Oil & Filters: Initial at 5,000 miles, then every 25,000 miles or 18 months, whichever occurs first. Use Dexron II

Cooling System: Clean, flush, & refill every 2 years. Use pre-charge cooling system additive elements/filters. Have DCA level in coolant tested at every oil change

Coolant Filter: Supplemental additive element at each oil change.

Chassis Lube: Every 6,000 miles

2 Rear Axle:

Initial at 1,000 miles, then yearly SAE 85W140 – API GL-5

Engine Air Filter: Check air restriction indicator daily. Replace filter when air restriction indicator locks to red or yellow diaphragm enter the red zone or yearly.

CAT 3116 – 250HP  U240

1995

Belts

Water Pump—————————(1) (Gates) 9345

Air Conditioner – Alternator—Goodyear 4070735

Hydraulic Pump —————-(1) (Gates) K060445

Filters

Air Filter————————- Donaldson P12-9472

Coolant Filter ————— (1) Fleetguard WF2071

Primary Fuel Filter —————-(1) (Racor) S3202

Secondary Fuel Filter ————– (1) CAT 1R0740

Oil Filter——————————— (1) CAT 1R0739

Transmission Filter Kit ——- (1) Allison 29506337

Hoses

Upper Radiator Hose

Engine End————————— (1) (Gates) 20882

Radiator End ———————— (1) (Gates) 26522

Lower Radiator Hose

Radiator End ———————— (1) (Gates) 20756

Engine End—————–(1) 2″ I.D. X 3″ Long Hose

Bypass Hose ———————— (1) (Gates) 21729

Cooler Hose

In —————————————- (1) (Gates) 21472

Out ————————————- (1) (Gates) 21472

Fluids

Oil————————————————————— 21 Qts

Transmission —————–Dexron II or Dexron II / Mercon

for ambient temperatures -30°F and up —————–5.5 gl

Rear Axle – API Gear Oil GL-5, 85w140 ———— 18 pints

Cooling System -Extended Life Coolant —————-16 gl

Hydraulic System – Use SAE Grade 15w40 motor oil, API

Designation CD, CD-II, or CE.————————— 19 qts

Steering System ———————————————14 pts

Service Intervals

Engine Oil: Change every 6,000 miles or by S.O.S.(Scheduled Oil Sampling), available at Cat Dealers Use 15W40 API CF-4; CE; CD-11

Oil Filters: Every 6,000 miles

Fuel Filters: Every 6,000 miles

Steering System: Use SAE Grade 15w40 motor oil, API designation CD, CD-II, or CE. Other symbols may appear in conjunction with the above.

Transmission Oil & Filters: Initial at 5,000 miles, then every 25,000 miles or 18 months, whichever occurs first Dexron II.

Cooling System: Every 2 years: flush and replace coolant. Use a 50/50 mixture of low silicate Ethylene-Glycol and water in the cooling system and overflow jug (if equipped). Change coolant filter/conditioner at each oil change.

Coolant Filter: Every 6,000 miles

Chassis Lube: Every 6,000 miles

2 Rear Axle: Initial 1,000-3,000 miles, then yearly API GL-5 85W140

Front Wheel Bearings: 30,000 miles Lithium 12-Hydroxy Stearate or Lithium Complex

Engine Air Filter: Check air restriction indicator daily. Replace element when indicator locks to red

CAT 3176 – 350HP  U300 – U320C

1995

Belts

Alternator————————-(1) (Gates) K080645

Air Conditioner Compressor —-(1) (Gates) 9520

Hydraulic Pump —————-(1) (Gates) K080545 (53-1/8”) Older E-18 engine

Hydraulic Pump —————-(1) (Gates) K080525 (55-1/8”) Newer E-23 engine

Filters

Air Filter————————- Donaldson P14-8043

Coolant Filter ————— (1) Fleetguard WF2071

Primary Fuel Filter(U300) ——-(1) (Racor) S3202

Primary Fuel Filter(U320C) —— (1) WINN HF180

Secondary Fuel Filter ————– (1) CAT 1R0712

Oil Filter——————————— (1) CAT 1R0716

Transmission Filter Kit ——- (1) Allison 29506337

Hoses

Upper Radiator Hose

Engine End————————— (1) (Gates) 21131

Radiator End ———————— (1) (Gates) 23562

Lower Radiator Hose

Radiator End ———————— (1) (Gates) 23562

E11, Engine End————–(1) 2 1/2″ X 17 – 35980

Bypass Hose —————— (1) 1″ x 7′ – 4230-0150

Cooler Hose

In —————————————- (1) (Gates) 21472

Out ————————————- (1) (Gates) 21400

CUMMINS M11 – 370HP U300 – U320

1995

Belts

Alternator —————- (1) (Cummins) 3037425

———- NAPA FleetRunner Micro-V 050345HD

Air Conditioner Compressor — (1) (Gates) 9440

Filters:

Air Filter ———————–Donaldson P14-8043

Coolant Filter————–(1) Fleetguard WF2070

Primary Fuel Filter (U320C)—– (1) Winn HF180

Secondary Fuel Filter — (1) Fleetguard FS1212

Oil Filter ———————(1) Fleetguard LF3000

Hydraulic Filters————–Donaldson 84101B

Transmission Filter Kit —- (1) Allison 29506337

Hoses

Upper Radiator Hose

E11 Engine End (1) 2 1/4″ X 16″ -33614(72001)

Radiator End———————–(1) Gates 23562

Lower Radiator Hose

Radiator End———————–(1) Gates 23562

E11, Engine End——————(1) Gates 23562

Bypass Hose—————-(1) 1″ X “- 4230-0150

Cooler Hose

In ———————————–(1) (Gates) 21472

Out ———————————(1) (Gates) 21400

Fluids:

Oil———————————-15W40 API CE/SG— 43 Qts

Transmission —————–Dexron II or Dexron II / Mercon

For ambient temperatures -30°F and up —————— 7 gl

Rear Axle – API Gear Oil GL-5, 85w140 ———— 32 pints

Cooling System -Extended Life Coolant —————-16 gl

Hydraulic System –

— SAE Grade 15w40 motor oil ————————-24.5 qts

API designation CD, CD-II, or CE. Other symbols may appear in conjunction with above.

Service Intervals

Engine Oil & Filters

Change every 10,000 miles or 6 months, whichever comes first.

Use SAE Grade 15w40, API designation CE/SG or CF-4. API designation CC/CD or CD/SF may be used when CE is not available, but the lubricating oil change interval must be reduced. The CE designation may be used in conjunction with other symbols. SAE Grade 15w40 should be used for ambients +5°F and up. For consistent ambients below +5°F consult your Cummins “Operation and Maintenance Manual”.

(See Owners Manual for extended mileage intervals, but the oil must be changed every 6 months regardless of mileage.) Use SAE 15w 40 API CE or CF-4

Fuel Filters: Every 6,000 miles

Transmission Oil & Filters: Initial at 5,000 miles, then every 25,000 miles or 18 months, whichever occurs first. Use Dexron II

Cooling System: Clean, flush, & refill every 2 years. Use pre-charge cooling system additive elements/filters. Have DCA level in coolant tested at every oil change

Coolant Filter: Supplemental additive element at each oil change.

Chassis Lube: Every 6,000 miles

2 Rear Axle: Initial at 1,000 miles, then yearly SAE 85W140 – API GL-5 for ambient temperatures consistently between +10°F and up. For temperatures consistently below +10°F, consult your Rockwell, “Lubrication Manual” Maintenance Manual No 1.

Engine Air Filter: Check air restriction indicator daily. Replace filter when air restriction indicator locks to red or yellow diaphragm enter the red zone or yearly.

Oshkosh B5.9 Cummins Front Engine Diesel

1994

Belts

Alternator – Fan———————-(Gates) K080605

A/C —————————————-(1)(Gates) 9435

Filters

Oil Filter———————— (1)Fleetgaurd LF3349

Primary Fuel Filter —————-(1) (Racor) S3202

Secondary Fuel Filter —– (1)Fleetgaurd FF1226

Coolant Filter ————— (1) Fleetguard WF2071

Transmission (External) ——————-AC PF897

Transmission (Internal)————-Allison 6884270

Hoses

Upper Hose—————————–2JD62 R97599

Lower Hose—————————–2JD63 R97861

Lower Hose—————————–2JD64 R97863

Oshkosh 6BTA5.9 Cummins 230hp Unihome

1994

Belts

Alternator – Fan – Crankshaft ——-(Gates) 080610

A/C —————————————-(1)(Gates)  435

Filters

Air Filter ————————–Fleetguard AF-982M

Oil Filter———————— (1)Fleetgaurd LF3349

Primary Fuel Filter —————-(1) (Racor) S3202

Secondary Fuel Filter —– (1)Fleetgaurd FF1226

Coolant Filter ————— (1) Fleetguard WF2071

Transmission (External) ——————-AC PF897

Hoses

Upper Hose—————1 3/4″ I.D. x 5″ Long Hose

Lower Hose—————1 3/4″ I.D. x 3″ Long Hose

Lower Hose—————————–26517

Oshkosh (022C) C8.3  Cummins 6CTA

1994

Belts

Alternator – Waterpump – Crank-(Gates) K080605

A/C – Waterpump———————(1)(Gates) 9480

Power Steering – Crank————(Gates) K080427

Filters

Oil Filter———————— (1)Fleetgaurd LF3000

Primary Fuel Filter —————-(1) (Racor) S3202

Secondary Fuel Filter —– (1)Fleetgaurd FF1226

Coolant Filter ————— (1) Fleetguard WF2071

Transmission (External) ——————-AC PF897

Detroit Diesel 6V-92TA

1994

Your Detroit engine may have several different filter options. Double or single spin-on or double or single cartridge filters. You may or may not have a slobber tank & drain.

Here are the filters I have on the Detroit 6V-92TA installed in my ’94 U300 

Engine Oil

Wix 51970, High-efficiency glass media 51970XE, Extended Drain 51970XD

Napa (made by Wix) 1970

AC PF911

Fuel Filter

The big primary fuel filter (30 microns) is mounted on the chassis, passenger’s side.

Plastic see-through bottom with water separator & drain sold as a kit with a filter or separately.

Wix 33442

Napa 3442

Racor S3202 

Racor kit with water separator B32002 

In a pinch, the Racor S3201 (kit B32001) might be used. Used by Cummins as the secondary filter (10 microns).

Secondary fuel filter mounted on driver’s side of the engine (10 microns):

Wix 33120

Wix 33815 (glass media version)

Napa 3120

Allison transmission filter

Wix: 51623

Napa gold 1623

Baldwin, Hastings, Fleetguard filters also very good, check the internet for cross-reference. I avoid Fram.

I used NAPA as a reference as they are the easiest to find if you need one in a hurry. Most towns have a NAPA store. Truck stops on the highway should also have them

Cummins Unihome C8.3 – 300hp

1992

Belts

Alternator – Waterpump ———–(Gates) K080605

——————————————-(Napa 25-080605

A/C – ————————————-(1) (Gates) 9465

———————————————-(Napa) 25-9465

Power Steering – Crank———–(Gates) K060450

—————————————– (Napa) 25-060450

Filters

Air Filter————————–Donaldson P12-9396

—————————————————-Napa 2610

Coolant Filter ————— (1) Fleetguard WF2071

—————————–Fleetguard WF4071 (Depending on the amount of DCA to be added

Primary Fuel Filter —————-(1) (Racor) S3202

—————————————————-Napa 3442

Secondary Fuel Filter —– (1) Fleetgaurd FF1226

—————————————————-Napa 3472

Oil Filter———————— (1) Fleetgaurd LF3000

—————————————————-Napa 1748

—————————————————-Wix 51748

Transmission (External)——————-AC PF897

—————————————————Napa 1268

Hoses: Upper

Radiator and Engine End —–Two 2 1/4″ I.D. x 3″  ( 2nd Design)

Radiator and Engine End —————-2″ I.D. x 3″  (1st 5 Units)

Hoses: Lower

Radiator End —————————2 1/4″ I.D. x 5″

Engine End ———————-2″ I.D. molded 90* E11

Detroit Diesel 6V92TA – 350hp

1992

Belts

Alternator – Waterpump ———————–(2) 7290

A/C – ————————————————(2)9440

Fan – Crank—————————————-(3) 9550

Filters

Air Filter———————-Donaldson XLP18-2099

Coolant Filter ————— (1) Fleetguard WF2071

Primary Fuel Filter —————-(1) (Racor) S3202

Secondary Fuel Filter —————– (1) AC TP916

Oil Filter———————————- (1) AC PF911L

Transmission (External)——————-AC HD233

Hoses: Upper

Radiator and Engine End —–Four 2 1/4″ I.D. x 3″  ( Long Silicone Hoses)

Hoses: Lower

One ———————————Foretravel 7000325

Cummins 250 C8.3 Turbo

1992

Belts

Alternator – Waterpump, Crank———————–Dayco 3911563

Air Conditioner, water pump- —————————————9480

Power Steering, pump, crank ——————————– K080427

Filters

Engine Fuel Filter ———- Fleetwood FS1221 or Fram P4102

In-line Fuel Filter ————————————————- FF5079

Oil Filter———————————————— (1) Fram PH3757

External Trans Filter —————————————– AC PF897

Caterpiller 3208

1986 OSHKOSH

Belts

Power Steering————————(2) (Gates) 9530

Fan—————————————-(2) (Gates) 9463

Water Pump and Idler—————-(2) (Gates) 9435

Air Conditioner and Alternator—–(2) (Gates) 9605

CAT 3208 Belt Numbers and their proper adjustment

Turbo

Air Compressor and Alternator—-(2) (Gates) 9650

Air Conditioner ————————(1) (Gates) 9415

Capacity

Fan and Power Steering———–(2) (Gates) 9650

Air Compressor and Alternator—(2) (Gates) 9755

Air Conditioner Compressor——(1) (Gates) 9690

Water Pump and Idler—————(2) (Gates) 9435

Filters

Coolant Filter ————————– (1) WF 100 A/C

Glass Fuel Filter ————————(1) TP 876 A/C

Screw on Fuel Filter ————– (1) (1) TP 877 A/C

Oil Filter——————————– (2) Cat #8N9586

———————————–(Larger Filters) 9N6007

————————————————–A/C #PF897

Air Filter —————————————–A 221 A/C

Chevrolet 454

1986 Chevrolet Chassis

Belts

Power Steering————————(1) (Gates) 8417

Air Conditioner————————(1) (Gates) 8586

Alternator——————————-(1) (Gates) 8499

Belts: Roadmaster

Power Steering———————–(1) (Gates) 8409

Air Conditioner————————(1) (Gates) 8586

Alternator——————————-(1) (Gates) 8499

Filters

Carb Fuel Filter —————————-GF 441 A/C

In-Line Fuel Filter ————————–GF 61P A/C

Oil Filter—————————————- PF 35 A/C

Air Filter —————————————A 753c A/C

Hoses

Upper Hose——————————–GM 6259953

Lower Hose———————————GM 343414

Power Tech Generator SIK Kubota 10-12KW

2000 – 2006

Filters

Oil Filter ——————- (Kubota) 16271-32090

——————————————–(NAPA) 1064

———————————————–(Wix)51064

———————————–(Fleetguard) LF3537

Fuel Filter (Primary) ——————-Racor R12T

———————————————(NAPA) 3583

Primary is the first filter and is between the fuel tank and lift pump

Fuel Filter (Secondary) – (Kubota)70000-43081

———————————————(NAPA) 3390

———————————–(Fleetguard) FF5226

——————————————–Fram P-7514

————————————————Wix 33390

Secondary Fuel Filter is generally after the lift pump

Air Filter (Plastic) ——-(Donaldson) CO-45001

——————————————– (NAPA) 6332

Air Filter (Cannister) —– (Kubota)70000-11221

——————————————— (NAPA) 6270

Belts

Fan Belt ——————–(Kubota) 14911-97010

——————————– (NAPA or Gates) 7300

Hoses

Upper Rad. Hose————————————–

Rad. to bulkhead —————————–P56720

———————————————Gates 25253

Bulkhead to gen.—————————–P56723

——————————————– Gates 25262

Lower Rad. Hose —————————P25400

Rad. to bulkhead —————————–P56724

——————————————– Gates 25269

Bulkhead to gen.—————————–P56722

——————————————– Gates 25260

Other Parts

Radiator Cap–55mm—————–9077-8724-1

Radiator Cap–37mm—————16667-8724-1

Thermostat—————————–19203-73010

——————————————– 19434-73010

Thermostat Gasket—————— 15676-73270

Fuel Pump ————————(PT) 05RDE6061

Fuel Solenoid————————–16616-60010

Glow plugs—————————– 16261-65510

(other prefixs include 16421 & 16851)

Oil Capacity ————-1.51 gal. (6 qts.) w/filter

Power Tech Generator PTRV (CAT) 10csi -12csi

2006

Filters

Oil Filter —————————– (Cat) 220-1523

————————————————- (PT) 1064

Fuel Filter ————————— (Cat) 150-4142

—————————————— (PT) 08FFCAT

Racor Fuel Filter ———————– Racor R12T

———————————————(NAPA) 3583

Air Filter —————————–

Belts

Fan Belt ——————————(PT) 03BF7325

Hoses

Upper Rad. Hose———————-03HS3013U

Rad. to bulkhead —————————–P56720

———————————————Gates 25253

Bulkhead to gen.—————————–P56723

——————————————– Gates 25262

Lower Rad. Hose ———————–3HS3013L

Rad. to bulkhead —————————–P56724

——————————————– Gates 25269

Bulkhead to gen.—————————–P56722

——————————————– Gates 25260

Oil Capacity ——————— (6.34 qts.) w/filter

Power Tech Generator (CAT) 8kw

2006

Filters

Oil Filter —————————— (PT) 01F0CAT

—————————————–(CAT) 220-1523

Fuel Filter ————————— (Cat) 150-4142

—————————————— (PT) 08FFCAT

Racor Fuel Filter ———————– Racor R12T

———————————————(NAPA) 3583

Air Filter ——————————-(PT) 04FA221

———————————–Donaldson P102745

Belts

Fan Belt —————————–(PT) 03BF7270

———————————————–Gates 7270

Water Pump Belt —————–(PT) 03BF7265

———————————————–Gates 7265

Hoses

Upper Radiator Hose———(PT) 03HSU3011

————————————(Gates) 4230-0150

Lower Radiator Hose ——–(PT) 03HS3013L

————————————-(CAT) 6890-0214

Thermostat———————(PT) 03THM3011C

Thermostat Gasket——-(PT) 03GKT3011THM

Fuel Pump ————————-(PT) 08PE7061

———————————————05RPE7061

Radiator————————- (CAT) 7900-0127

Oil Capacity ——————— (3.7 qts.) w/filter

Onan HDKAK Generator 8 KW

2006

Filters

Oil Filter————————————122-0833

Fuel Filter———————————-149-2513

Air Filter————————————140-2897

Racor Fuel Filter———————-Racor R12T

Fan Belt ———————————–511-0187

Thermostat ——————————-185-5458

Thermostat Gasket ——————–185-2238

Fuel Pump ——————————-149-2583

Radiator ———————————-130-4471

Upper Radiator Hose —————-503-1920

Lower Radiator Hose —————-503-1954

Lower Engine Hose ——————503-1921

Fill Neck Hose ————————-503-1922

Power Tech Generator SIK Kubota 10-12KW

2000 – 2006

Filters

Oil Filter ——————- (Kubota) 16271-32090

——————————————–(NAPA) 1064

———————————————–(Wix)51064

———————————–(Fleetguard) LF3537

Fuel Filter (Primary) ——————-Racor R12T

———————————————(NAPA) 3583

Primary is the first filter and is between the fuel tank and lift pump

Fuel Filter (Secondary) – (Kubota)70000-43081

———————————————(NAPA) 3390

———————————–(Fleetguard) FF5226

——————————————–Fram P-7514

————————————————Wix 33390

Secondary Fuel Filter is generally after the lift pump

Air Filter (Plastic) ——-(Donaldson) CO-45001

——————————————– (NAPA) 6332

Air Filter (Cannister) —– (Kubota)70000-11221

——————————————— (NAPA) 6270

Belts

Fan Belt ——————–(Kubota) 14911-97010

——————————– (NAPA or Gates) 7300

Hoses

Upper Rad. Hose————————————–

Rad. to bulkhead —————————–P56720

———————————————Gates 25253

Bulkhead to gen.—————————–P56723

——————————————– Gates 25262

Lower Rad. Hose —————————P25400

Rad. to bulkhead —————————–P56724

——————————————– Gates 25269

bulkhead to gen.—————————–P56722

——————————————– Gates 25260

Other Parts

Radiator Cap–55mm—————–9077-8724-1

Radiator Cap–37mm—————16667-8724-1

Thermostat—————————–19203-73010

——————————————– 19434-73010

Thermostat Gasket—————— 15676-73270

Fuel Pump ————————(PT) 05RDE6061

Fuel Solenoid————————–16616-60010

Glow plugs—————————– 16261-65510

(other prefixs include 16421 & 16851)

Oil Capacity ————-1.51 gal. (6 qts.) w/filter

Power Tech SI 8000 – 8kw

2000

Oil Filter———————(Kubota)16271-32030

Fuel Filter ——————-(Kubota) 0000-43081 

Fuel Filter (Primary) ——————-Racor R12T

Air Filter——————– (Fleetguard) AF1658K

——————————- (Kubota) 70000-11221

Fan Belt———————————PT – CD 7902

————————————Napa or Gates 7300

Thermostat ———————— (PT) 920373010

——————————–(Kubota) 19434-73010

Fuel Pump————————————— 40178

—————————————–PT 05RDE6061

Oil Capacity—————————- 4 qts. w/filter

Upper Rad. Hose —————— (PT) CD 7611

————————————————Napa 8088

Lower Rad. Hose——————-(PT) CD 7612

——————————————-(Napa) 20567

Onan Generator 6.5 KW Emerald

Filters

Air Filter————————–ONAN 140-2379

Oil Filter————————–ONAN 122-0800

Power Tech Generator PTS 10KW

1996 – 1997

Oil Filter————————(Fleetguard) LF3536

Fuel Filter ———————(Fleetguard) FF5226

———————————————-(Napa) 3390

Air Filter——————- (Fleetguard) AF435KM

———————————————-(Napa) 2276

Fan Belt—————Gates 7360 – 15531-72530

Thermostat —————————–15531-73010

Fuel Pump————————————–476459

Oil Capacity———————— 1.51 gal. (6 qts.)

Upper Rad. Hose ———————Gates 21488

Lower Rad. Hose——————PT 9269-72940

Onan Generator 7.5 KW

1989 – 1993

Filters

Air Filter———————ONAN 185-2090

Oil Filter———————ONAN 185-2123 Replaced with 122-0827

Fuel Filter——————-Onan 149-1914-04