Headlights: Lens Cleaning – 3M System

A. Remove lens yellowing and defects using a 3” Sanding Tool

  1.  Clean lens with soap and water. Then, protect adjacent areas around the
    headlight lens with 3M masking products.
  2.  Identify and use the tool labeled “SANDER” for Steps 3-10. Attach the 3M™ Hookit™ II Soft Interface Pad (PN 05271) to the 3” SANDER.
  3.  Attach a P800 grit disc (PN 00710) to the 3” sanding tool equipped with the soft interface pad.
  4. NOTE: For heavily oxidized and pitted lenses, it may be necessary to start with a P500 grit disc (PN 00712) followed by a P800 grit disc.
  5.  Begin sanding to remove yellowing and surface defects from the lens. When the disc is loaded or no longer sanding effectively, replace it with a new P800 disc and sand until yellowing/haze is completely removed*.
  6. Wipe off the lens to ensure all yellowing and defects have been completely removed. If the yellowing or defects still exist then continue sanding until they are completely removed.
    *If the P800 disc is loading too quickly or if the yellowed surface is extremely hard to remove, sand using a P500 grit disc followed by the P800 disc.

B. Refine the lens surface using a 3” sanding tool

  •  Continue using the same “SANDER” tool. Remove the P800 grit disc and attach a 3M™ Trizact™ P1000 grit foam disc (PN 02068) to the soft interface pad.
  •  Using a spray bottle, apply enough water to dampen the foam disc before sanding. Begin refining the lens with the damp 3M™ Trizact™ P1000 foam disc. A white residual will build upon the lens indicating you are removing the P800 grit scratches. Add a mist of water if the surface becomes dry. Avoid sharp edges or alignment pins on the lenses to further extend the life of the foam abrasive discs.
  •  Wipe the lens, you will notice the scratches are finer and the lens will
    appear cloudy.
  •  Remove the P1000 grit foam disc and attach a 3M™ Trizact™ P3000 grit foam disc (PN 02077) to the soft interface pad.
  •  Continue refining the lens further using a 3M™ Trizact™ P3000 foam disc.
    Remember to use a mist of water on the gray foam discs to yield the best results. Again, the white residual will indicate you are refining the lens.
  •  Wipe the lens, the scratches will be finer but the lens will remain somewhat cloudy.

C. Polish the lens using a 3” polishing tool

  1.  Identify and use the tool labeled “POLISHER” for Steps 12-18. Attach the white foam compounding pad (PN 05721) to the 3” polishing tool.
  2. Dispense a dime-size amount of 3M™ Plastic Cleaner (PN 39017) to the white foam compounding pad. Too much 3M™ Plastic Cleaner will result in an excessive sling and added clean up. Do not run the foam pad dry.
  3.  Buff the lens until the cloudy haze is gone and the clarity is significantly improved. If additional clarity is needed, add another dime-size amount of 3M™ Plastic Cleaner and continue buffing.
  4.  Wipe the lens and remove the white foam pad.
    NOTE: For body shop users, if products that contain silicone are a concern, stop after step 15. If not, proceed to the final polishing step in 16.
  5.  Continue using the same “POLISHER” tool. Attach the black foam polishing pad (PN 05722) to the 3” polishing tool
  6.  Dispense a dime-size amount of 3M™ Plastic Polish (PN 39010) to the black foam polishing pad.
  7.  Polish the lens using the black foam polishing pad and 3M™ Plastic Polish
  8.  Wipe the lens clean with a soft cloth or 3M™ Detailing Cloth.

TOOLS NEEDED

00710 3M™ Imperial™ Hookit™ II Finishing Film Disc (P800)

00712 3M™ Imperial™ Hookit™ II Disc (P500)

02068 3M™ Trizact™ Hookit™ II Blending Disc (P1000)

02077 3M™ Trizact™ Hookit™ II Foam Disc (P3000)

02516 3M™ Headlight Lens Restoration System

05269 3M™ Hookit™ II Disc Pad 3”

05271 3M™ Hookit™ II Soft Foam Interface Pad 3”

05721 3M™ Perfect-It™ Hookit™ II Compounding Pad 3”

05722 3M™ Perfect-It™ Hookit™ II Polishing Pad 3”

39010 3M™ Plastic Polish 8 fl oz 6

39017 3M™ Plastic Cleaner 8 fl oz